Designing a New Piezoelectric Ceramic Material for Improved Ultrasound
Adding small amounts of samarium to a high-performance piezoelectric ceramic called lead magnesium niobate-lead titanate (PMN-PT) dramatically increases piezo performance.
The development of a theoretical basis for ultra-high piezoelectricity in ferroelectric materials has led to a new material with twice the piezo-response of any existing commercial ferroelectric ceramics, according to an international team of researchers from Penn State, China and Australia. Piezoelectricity is the material property at the heart of medical ultrasound, sonar, active vibration control, and many sensors and actuators. A piezoelectric material has the ability to mechanically deform when an electric voltage is applied or to generate electric charge when a mechanical force is applied.
Adding small amounts of a carefully selected rare earth material, samarium, to a high-performance piezoelectric ceramic called lead magnesium niobate-lead titanate (PMN-PT) dramatically increases its piezo performance, the researchers recently reported in Nature Materials. The team believes that this materials-by-design strategy will be useful in designing materials for other applications as well.
“This is not the typical way to develop new materials,” said the team’s co-corresponding author, Long-Qing Chen, Donald W. Hamer Professor of Materials Science and Engineering, professor of mathematics, and professor of engineering science and mechanics at Penn State. “The majority of existing useful materials are discovered by trial-and-error experiments. But here we designed and synthesized a new piezoelectric ceramic guided by theory and simulations.”
Achieving Ultra-High Piezoelectricity
The team first analyzed the impact of adding various chemical dopants on the local structure of an existing ferroelectric ceramic. They were then able to reduce the pool of effective dopants by comparing the measured dielectric losses with the signatures obtained from phase-field simulations. After the screening of dopants, they then focused on optimizing the process and composition to achieve the ultra-high piezoelectricity.
“This work is based on an understanding of the origin of ultra-high piezoelectricity in the ferroelectric crystals that were developed 30 years ago,” said co-corresponding author Shujun Zhang, a professor of materials science formerly at Penn State and now at the University of Wollongong in Australia. “Our new understanding suggested that local structure heterogeneity plays an important role in piezoelectricity in ferroelectrics, which also can be extended to other functionalities.”
Local structure heterogeneity refers to nanoscale-size structural distortions within a host material created by doping a small amount of chemical species (in this case, doping samarium in PMN-PT ceramics), as a way to modify the thermodynamic energy landscape of the material. This, in turn, increases the dielectric properties—the ability of a material to respond to an electrostatic field—and the piezoelectric effect.
“This material is a good choice to use in transducers, such as those used in medical ultrasound,” said lead author Fei Li, a research associate at Penn State. “We already have devices made from our material by a group at the University of Southern California.”
That device, called a needle transducer, uses a submillimeter piezoelectric element of the Penn State material fitted into a standard needle or catheter in order to perform minimally invasive procedures, to image inside the body, or to guide precision surgery inside the body. The device has better performance than existing devices with the same dimensions, Li said. Penn State has filed a provisional patent on the material.
Additional authors of the Nature Materials paper entitled “Ultrahigh Piezoelectricity in Ferroelectric Ceramics by Design” include Dabin Lin and ChunChun Li, visiting scholars in Penn State’s Materials Research Institute; Zhuo Xu, a professor at Xi’an Jiaotong University, China; and Australian co-authors Zibin Chen, Zhenxiang Cheng, Jianli Wang, Qianwei Huang, and Xiaozhou Liao. Thomas Shrout, emeritus professor in the Materials Research Institute, designed the study along with Fei Li, Long-Qing Chen and Shujun Zhang.
The U.S. Office of Naval Research Global, the U.S. Department of Energy, the National Science Foundation of China, and the Australian Research Council all supported this work.