Firing ceramics that contain organic binders poses a unique safety consideration. When heated, organic binders release combustible vapors. Under some conditions, concentrations may reach flammable or explosive levels during binder burn-out.

Morgan Technical Ceramics, Southampton, UK, has reportedly seen significant improvements in the operation of four of its sinter fire kilns following a rebuild using a complete engineering solution supplied by sister company Morgan Thermal Ceramics.

I’ve been so lucky. More than a decade ago, Ceramic Industry asked me to write the Kiln Connection column, and it has brought me great friendships and a wealth of knowledge.

What makes for a good kiln operating strategy?

Efficiency and effectiveness in the manufacturing process are greatly increased through the use of high-performance refractory products.